| My daughter's new karaoke machine needed
a table, I have a new table saw, and I really like shaker style furniture.
This being my first table of this type (I built a trestle style dining
room table about fifteen years ago which was my last furniture project)
I wanted simplicity. I based the dimensions on the size of the karaoke
machine, and a height that put the screen at my daughter's eye level.
I bounded off to Lowe's where I picked up some beautifully figured
poplar. The plan was to glue up the top from 1x4 stock, have 2x2 legs,
and make the aprons from 1x4's. After returning home I could not convince
my 9 year old that the beautiful wood with a nice cherry stain would/could
become a family heirloom and could be handed down and blah blah blah.....
She wanted it painted and that was that! So, not wanting to disappoint,
and not wanting to paint the poplar, I put the hardwood aside and
grabbed an old pine 2x4 and a piece of 1x4 whitewood. Below are the
steps I used to turn some scrap wood into a nice looking, functional
(and paintable!) piece. Click on the photos for a larger view, use
your browsers back button to return. Got any comments? You can let
me know here |
A scrap 2x4 was ripped 1 1/2" square
for the legs |
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| The legs were cut into 25-1/4" pieces. This would
give a finished height of 26" |
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| Here are the 4 legs before the taper cuts |
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| I wanted to start the taper about 5 1/2 inches down
from the top (I should have started a little higher, as after looking
at the finished product, I think the taper should start immediately
after the apron) and I wanted the bottom of the legs to be 1"
square. With the taper jig,
you have only to mark where the taper starts, and where you want it
to end. then you put the stock in the jig, line up your marks and
clamp it down. Once the stops are tightened up, you can make as many
duplicates as you need. |
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| The jig does a good job, and keeps your hands clear
of the blade. |
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| With the legs finished it was time for the sides, I
grabbed a used board from the corner "pile" and... |
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| ...cut 4 8" pieces for the 4 sides. I wanted the
outside dimensions (without the top) to be 11", cause that is
how wide the karaoke machine is. |
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| I was going to use beech "biscuits" for the
joinery (one of these days I'll chisel a real mortise and tenon).
All one has to do is align the pieces and make a pencil mark. |
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| The first cut is made into the end grain of all of the
side pieces. The blade on the "biscuit" tool is 3/8"
from the base, so, for 3/4" stock, just rest the workpiece and
the tool on the same surface to get a nice cut right in the middle |
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| It is important to lay out the cuts carefully or you
might end up with a taper on the wrong side! |
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| I wanted the side pieces set back from the legs 1/8".
So I stacked two pieces of 1/6" plywood that I had laying around.... |
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| ...and when I placed the workpiece face down and set
the tool on the plywood, I got a nice 1/8 offset for the sides |
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| Dry assemble to make sure everything is groovy... |
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| Lay out and mark the remaining two legs so the tapers
will end up in the right place after assembly |
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| Dry assemble the whole thing, it is starting to resemble
a table! |
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| Glue the first three pieces together using the "biscuits"
and clamp. I use Elmers woodworking glue. |
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| A little weight helps keep everything flat. Sand and
plastic shoeboxes make excellent (and very inexpensive!) weight clamps. |
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| Check for square as you glue up the next side. |
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| The last two sides have to be glued assembled, and clamped
at the same time...you gotta work fast! |
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| I had some square molding laying around and thought
these would make good cleats to hold the screws that would hold the
top down. |
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| The cleats were cut to 8" and glued to the left
and right sides, about a 1/16" down from the top |
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| I used the drill to wallow out the holes for the screws
so the table top can "move" as the humidity changes. |
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| Another trip to Lowes and bought a ready made glued
up pine board. I wanted 1 1/2" overhang on all sides so I cut
out a 14" square for the top |
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| Here is how the top is attached, 4 #10 screws into the
underside of the top |
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| Looks like a table. I'm happy with the results. |
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| Doing what it was built to do, only thing left is a
few coats of paint... |
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| A few "glamour shots" |
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